Join our Talent Network - Camas/Vancouver!

Submit your resume to be notified when a job matching your skills and experience is posted!

Build

Custom Manufacturing Services

Get Access to Specialized Manufacturing and Engineering Resources

Leverage our custom manufacturing services to get the job done right. Produce parts or entire products with expert support.

Custom manufacturing is a process where products are built to a customer's specifications rather than mass-produced as standard items. It covers everything from initial prototypes through production runs, typically 10 to 1,000+ units, with the flexibility to adapt quickly to design changes that standard mass production can't accommodate.

In one process comparison, for example, a higher upfront tooling cost for die casting only paid off once annual volume crossed roughly 1,000 units — right at the edge of custom manufacturing's typical range; below that, CNC machining was the more practical choice. Tooling investment, lead time, and part complexity all factor into decisions like this, and Sigma Design works through that analysis with you, for your specific product.

Sigma Design also supports the transition from low-volume to high-volume manufacturing by providing on-site services at the contract manufacturer's location, ensuring a seamless ramp-up. Paired with comprehensive in-house engineering services, you gain built-in process improvements, quality checks, and cost reductions at every stage.

Made in the USA

Domestic custom manufacturing offers agility and quality advantages that streamline your project and improve efficiency.

Solutions from Concept through Production

We integrate design, engineering, and custom manufacturing services under one roof for streamlined concept-through-production execution.

Specializing in Electro-Mechanical

With a broad spectrum of in-house capabilities, we specialize in electromechanical device manufacturing and assembly.
Mfg

Sigma Design provides custom manufacturing services for aerospace, consumer electronics, defense, and semiconductor industries. We offer a seamless transition from concept through production, ensuring every solution meets your specifications.

Build 2

Our multidisciplinary approach allows us to tackle custom manufacturing projects of any complexity and scale. We specialize in tailored solutions aligned with your unique requirements, ensuring product quality and production efficiency.

0 M2 A8067 Manufacturing

Manufacturing in the USA offers stringent quality control, reduced lead times, and faster market responsiveness. Whether you need prototype development, pre-production, low-volume, or small batch manufacturing support, we guide you through the process.

Steth Io Assembly 10 Cut

Our team spans mechanical, electrical, and software engineering to prototyping, machining, and testing. This differentiates us from manufacturers and product development firms that don't offer truly comprehensive custom manufacturing services in-house.

Choosing Sigma Design for custom manufacturing means working with a dedicated partner. We build efficient production processes that maximize profitability and quality. We offer specialized production capabilities from rapid prototyping to relatively high-volume runs. Think of us as your full-service custom manufacturing partner — for complete production builds or precision custom parts for your technology.

Custom Manufacturing FAQs

Companies should choose custom manufacturing when they lack specialized equipment, need to preserve capital for core business activities, want to focus on their primary competencies, or require expertise in complex production processes beyond their internal capabilities. Custom manufacturing eliminates significant upfront investments in manufacturing infrastructure, specialized tooling, and trained production personnel that may not justify costs for limited production volumes. It proves especially valuable when production quantities do not warrant building in-house manufacturing capabilities or when products require specialized knowledge in areas like precision electro-mechanical assembly, advanced materials processing, or complex integration testing that companies do not possess internally.

Businesses launching new product lines benefit from custom manufacturing by validating market demand before committing to permanent manufacturing investments. Companies experiencing variable production demands find custom manufacturing provides flexibility to scale production up or down without maintaining underutilized internal capacity during slow periods, ultimately preserving cash flow and operational focus.

Custom manufacturing works exceptionally well for electro-mechanical devices, specialized equipment, and complex products requiring precise specifications and quality control. Industries like aerospace, defense, consumer electronics, and semiconductor manufacturing frequently leverage custom manufacturing for products needing high-quality oversight, specialized materials, or unique design features unavailable through standard production methods.

Industrial automation systems with specific integration requirements, and advanced sensor technologies all benefit from custom manufacturing approaches as well. Products with proprietary technologies, those serving niche markets with limited demand, or items requiring frequent design iterations during development prove particularly suitable. Custom manufacturing accommodates complex assemblies involving multiple components, specialized testing requirements, and products where quality and precision outweigh production cost optimization. Companies developing innovative technologies, launching new product lines, or serving specialized customer segments find custom manufacturing provides the flexibility and expertise needed for success.

Custom manufacturing is a process where products are built specifically to customer specifications rather than mass-produced standard items. This tailored approach allows companies to create unique products precisely matching their requirements, from initial prototypes through production runs typically ranging from 10 to 1,000 units. Custom manufacturing provides exceptional flexibility in design decisions, material selection, and production volumes while maintaining rigorous quality control standards. Companies benefit from faster market responsiveness compared to traditional mass production, as custom manufacturers can adapt quickly to design changes and market feedback. The process enables businesses to bring innovative products to market without investing in their own manufacturing infrastructure, accessing specialized equipment and expertise through manufacturing partners who understand complex production requirements across industries like aerospace, defense, consumer electronics, and semiconductor manufacturing.

Find out how we can securely integrate, design, create, and solve for your unique challenges.